Excavator roller assembly E55 E70 E120 E200 E325 E345 Track roller for excavator construction equipment

Excavator roller assembly E55 E70 E120 E200 E325 E345 Track roller for excavator construction equipment 

Smart Excavator Track Rollers are a product of modern excavator technology development, integrating sensors, data acquisition, and wireless communication technologies. They can monitor the working status of the track roller in real-time and provide maintenance recommendations through data analysis. These rollers not only possess the high strength and wear resistance of traditional track rollers but also feature intelligent functions that significantly enhance the operational efficiency and safety of the excavator.

Product Description

Structure and Function

The structure of smart track rollers is similar to that of traditional rollers, but they incorporate sensors and data acquisition modules inside the wheel body. These sensors can monitor parameters such as the roller's rotation speed, temperature, vibration, and load in real-time, transmitting the data to the excavator's control system or a remote monitoring platform via wireless communication technology.

The primary function of the track roller remains to support and guide the track. However, smart track rollers can detect potential faults in advance and provide maintenance recommendations through real-time monitoring and data analysis. For example, when the sensors detect abnormal vibrations in the roller, the system automatically issues an alert, prompting the operator to inspect and maintain the roller.

Materials and Manufacturing Processes

The material selection for smart track rollers is similar to that of traditional rollers, typically using high-strength alloy steel to ensure wear resistance and impact resistance. In terms of manufacturing processes, the wheel body of smart track rollers also undergoes forging and heat treatment, but space must be reserved inside the wheel body for installing sensors and data acquisition modules.

Sensors and data acquisition modules are the core components of smart track rollers, usually employing high-precision, high-reliability sensors to ensure the accuracy of the monitoring data. The data acquisition module processes and stores the data collected by the sensors and transmits it to the control system or remote monitoring platform via wireless communication technology.

Applications and Maintenance

Smart track rollers are widely used in modern excavators, especially in applications requiring high precision and reliability, such as mining, tunneling, and large-scale infrastructure construction. In practical applications, smart track rollers can significantly improve the operational efficiency and safety of excavators, reducing downtime due to faults.

In terms of maintenance, smart track rollers provide precise maintenance recommendations through real-time monitoring and data analysis. For example, when the system detects insufficient lubrication in the roller, it automatically prompts the operator to add lubricating oil. Additionally, smart track rollers can be remotely diagnosed and maintained through a remote monitoring platform, further enhancing maintenance efficiency.

Conclusion

Smart excavator track rollers are a product of modern excavator technology development, integrating sensors, data acquisition, and wireless communication technologies. They can monitor the working status of the track roller in real-time and provide maintenance recommendations through data analysis. These rollers not only possess the high strength and wear resistance of traditional track rollers but also feature intelligent functions that significantly enhance the operational efficiency and safety of the excavator. In practical applications, smart track rollers provide precise maintenance recommendations through real-time monitoring and data analysis, reducing downtime and improving maintenance efficiency.

Maintenance and Forging

Maintenance of carrier rollers primarily involves regular checks of the lubrication system, cleaning dirt and debris from the roller body, and inspecting bearing wear. Regular maintenance can significantly extend the service life of carrier rollers and reduce failure rates. Forging is a critical process in the manufacturing of carrier rollers, enhancing material density and strength, eliminating internal defects, and ensuring reliability under harsh working conditions. The forging process includes heating, forming, cooling, and heat treatment to ensure the final product's performance.

• Excavators are heavy machinery widely used in various fields such as construction, engineering, and mining. The main application areas include:
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• Construction engineering: Excavators are used for excavating foundation pits, cleaning sites, excavating underground facilities, foundation construction, etc.
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• Mining: In mines, excavators are used for mining ores, transporting materials, stripping topsoil, and crushing operations.
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• Water conservancy engineering: In water conservancy construction, excavators are used to excavate rivers, clear lakes, build dams and canals, etc.
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• In the field of agriculture, excavators are sometimes used to cultivate land, dig water channels, and construct irrigation systems in large-scale agricultural production.
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• Forestry: used for logging, clearing forest paths, clearing trees, and transporting timber.
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• Railway construction and maintenance: It is also applied in the excavation of railway lines, filling of ballast beds, construction of bridges and tunnels, and other aspects.

Our advantages

1.Strong part number database.
If you can provide the right model and part number, we can supply the right product.
2.Professional and experienced salesperson.
Our founder has been into this field for more than 7 years, with rich experiences.
3.Strict and complete company rules.
We will try our best to meet customer’s delivery time. Before delivery, we must verify the part number or pictures of products one by one, to make sure that customers can receive high-quality and right-quantity goods.
4.Good management system.
No matter how big or small order, as long as customers place the order, we will provide exporting service free for charge.
5.Good service attitude.
If the customer has any questions about the product, In our receiving and knowing the situation, we will help the customer to solve the problem in the first place. As long as customers’ requirements are reasonable, we will endeavour to make them satisfied.

Selection and maintenance

Selection: Choose the appropriate support wheel based on the excavator model, working environment, etc.

Maintenance: Regularly check for wear and tear, replace damaged parts in a timely manner, and perform lubrication and maintenance as required.

FAQ:

1. What is the warranty time of the products?
The warranty time is 6/12 months based on the item details; We don't provide warranty time for original and used products.
2.What is your delivery time?
Generally, we will arrange the goods within 24 hours after your payment; if not in stock, stocking time is 1-7 days.
3..How can I do if there is something wrong with the goods?
First at all, we have confidence in the quality of our products, if you really found something wrong, please provide pictures or video for us and we will check. After it is confirmed, please return the goods to us and we will offer the correct item.
4.How do I pay?
You can pay by T/T,PayPal (for small amount) and Alibaba trade assurance.